Catalytic Cracking and Reforming Technologies in Refineries

Catalytic Cracking and Reforming Training Course is essential for refinery professionals aiming to enhance their knowledge of critical conversion processes. These processes are at the heart of turning heavy feedstocks into high-value fuels, petrochemical feedstocks, and hydrogen, all while meeting global demands for cleaner, higher-octane products. This training course provides an in-depth exploration of Fluid Catalytic Cracking (FCC) and catalytic reforming technologies, equipping participants with both theoretical understanding and practical insights.

Participants will gain expertise in the chemistry, mechanisms, and operational principles of FCC units, including catalyst regeneration, coke management, and reactor-regenerator balancing. The course also dives into catalytic reforming pathways such as dehydrogenation, isomerization, and cyclization, which are critical for producing high-octane gasoline components and hydrogen for refinery utilities.

Through real-world case studies and practical examples from global refineries, attendees learn how to troubleshoot operational challenges, optimize yields, and improve energy efficiency. By the end of this training course, professionals will be confident in applying advanced process control, catalyst management techniques, and design considerations to maximize the performance and reliability of catalytic units.

This Catalytic Cracking and Reforming Training Course is designed to equip engineers and refinery practitioners with the knowledge and skills to operate and optimize catalytic conversion units efficiently.

By the end of this course, participants will be able to:

• Understand the chemistry, mechanisms, and principles behind FCC and catalytic reforming.
• Assess feedstock properties and predict their impact on product yields.
• Operate FCC and reforming units effectively under varying process conditions.
• Identify and resolve catalyst selection, deactivation, and regeneration challenges.
• Apply optimization strategies to improve product quality and energy efficiency.
• Implement safe operational practices and maintain environmental compliance.
• Troubleshoot common operational problems using structured methodologies.
• Analyze process data to support long-term reliability and performance improvements.

This course ensures participants gain practical skills that directly translate to improved refinery operations, decision-making, and process management.

Catalytic Cracking and Reforming Training Course is ideal for professionals seeking to enhance technical expertise in refinery conversion processes. It is suitable for both experienced personnel and newcomers to FCC and reforming operations.

This course is particularly valuable for:

• Process and Operations Engineers working in refinery conversion units
• Chemical Engineers engaged in FCC or reforming unit operations
• Unit Operators, Shift Supervisors, and Control Panel Operators
• Refinery Project, Optimization, and Energy Engineers
• Maintenance and Reliability Engineers supporting catalytic equipment
• Professionals involved in process design, monitoring, and performance evaluation

It is also relevant for those involved in refinery expansion, debottlenecking, or modernization projects, ensuring comprehensive technical understanding of catalytic conversion units.

This training course combines instructor-led sessions, case studies, and interactive exercises to deliver a comprehensive learning experience. Participants receive detailed technical instruction on catalytic cracking chemistry, reforming mechanisms, and unit design principles.

The course includes:

• Group discussions and scenario-based exercises
• Practical troubleshooting of operational issues
• Process flow diagrams and catalyst performance data
• Hands-on examples of operational improvements and yield optimization

By blending theoretical knowledge with practical applications, the course ensures participants leave with actionable insights for FCC and reforming operations. Attendees actively engage with the material, gaining the confidence to implement process improvements, manage catalysts effectively, and optimize unit performance in real-world refinery environments.

• AZTech Certificate of Completion for delegates who attend and complete the training course