Catalytic Cracking and Reforming Technologies in Refineries

Catalytic cracking and reforming remain two of the most essential refining processes for converting heavier, lower-value fractions into high-value fuels, petrochemical feedstocks, and hydrogen. As global markets demand cleaner fuels, higher octane ratings, and improved operational efficiency, refinery professionals must understand the science, technology, and engineering that underpin Fluid Catalytic Cracking (FCC) and catalytic reforming units. This Catalytic Cracking and Reforming Training Course provides an in-depth exploration of both processes, covering reaction chemistry, catalyst behavior, equipment configurations, and operating strategies that influence product quality and refinery economics.

Participants will gain a working knowledge of catalytic cracking mechanisms, including coke formation, catalyst regeneration, and reactor-regenerator balancing. The training also examines catalytic reforming pathways such as dehydrogenation, isomerization, and cyclization—critical for producing high-octane reformates and hydrogen for hydrotreating units. Throughout the course, emphasis is placed on optimizing yields, improving energy efficiency, and ensuring environmental compliance through emissions management and safe operational practices.

Through case studies and practical examples from global refineries, participants will learn how to troubleshoot common operational challenges such as catalyst deactivation, temperature instability, poor product selectivity, and mechanical issues. The course enables engineers and operators to confidently apply improved process control, catalyst management techniques, and design considerations to enhance the overall performance and reliability of catalytic units.

This training course is designed for refining professionals seeking to deepen their technical understanding and improve their ability to manage, optimize, and troubleshoot FCC and reforming operations in modern refinery environments.

This Catalytic Cracking and Reforming Course is designed to support engineers and refinery practitioners with the technical expertise required to operate and optimize catalytic conversion units effectively.

By the end of this training course, participants will be able to:

• Explain the principles, chemistry, and mechanisms of FCC and catalytic reforming processes
• Evaluate feedstock characteristics and predict their impact on product yields
• Operate FCC and reforming units efficiently under varying process conditions
• Identify key issues related to catalyst selection, deactivation, and regeneration
• Apply optimization techniques to enhance product quality and improve energy efficiency
• Implement safe operating practices and environmental control measures in catalytic units
• Troubleshoot common operational problems using structured diagnostic methods
• Interpret process data to support improved performance and long-term reliability

This Catalytic Cracking and Reforming Training Course is designed for professionals seeking stronger technical knowledge in refinery conversion processes. It supports both experienced personnel and those new to catalytic unit operations.

This training course will greatly benefit:

• Process and Operations Engineers working in refinery conversion units
• Chemical Engineers involved in FCC or reforming unit operations
• Unit Operators, Shift Supervisors, and Console/Panel Operators
• Refinery Project, Optimization, and Energy Engineers
• Maintenance and Reliability Engineers supporting catalytic equipment
• Professionals engaged in process design, monitoring, or performance evaluation

It is equally applicable to individuals participating in refinery debottlenecking, expansion, or modernization projects.

This training course uses a structured blend of technical instruction, real-world case studies, and interactive group work designed to enhance understanding and skill application. Instructor-led sessions provide detailed explanations of catalytic chemistry, unit design, and process behavior. Participants will engage in group discussions, scenario-based exercises, and operational problem-solving activities that reflect real refinery challenges.

The course incorporates visual aids, process flow diagrams, catalyst performance data, and troubleshooting examples to reinforce learning. By combining theoretical insights with practical refinery experience, the course ensures participants gain actionable knowledge that can be directly applied to FCC and reforming operations. The learning approach encourages active participation, knowledge sharing, and practical interpretation of process data to achieve improved operational performance.