An intensive professional development training course on
Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017)
Investigating Bearing Failures Using ISO Classification and Diagnostic Techniques
Why Choose Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course?
In industrial operations, bearing failures are among the most common—and costly—causes of machinery downtime. Understanding not just how a bearing failed, but why, is vital to minimizing equipment failure and maintaining asset integrity. The Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course provides maintenance and reliability professionals with expert-level skills to identify, classify, and analyze complex bearing damage modes in accordance with the internationally recognized ISO 15243:2017 standard.
This Bearing Root Cause Damage Analysis Course goes far beyond basic troubleshooting. Participants will gain a deep understanding of the standardized classification of bearing damage, including fatigue, wear, corrosion, electrical erosion, and improper handling. Through structured methodologies, real-world case studies, visual inspection techniques, and failure mode analysis, this course empowers professionals to conduct precise root cause investigations and implement lasting corrective and preventive actions.
Participants will also explore contributing factors such as poor lubrication, contamination, misalignment, and improper installation. The training fosters a proactive maintenance mindset, enhancing reliability, safety, and cost efficiency across operational environments. Whether in oil & gas, power generation, manufacturing, or heavy industry, professionals will leave equipped to boost asset performance and drive a culture of reliability excellence.
What are the Goals?
By the end of this Root Cause Damage Analysis Training Course, participants will be able to:
- Expertly interpret and apply the ISO 15243:2017 bearing damage classification system
- Identify and differentiate complex bearing damage mechanisms with confidence
- Conduct detailed root cause failure analysis (RCFA) for critical rotating equipment
- Apply advanced inspection and diagnostic techniques during failure investigations
- Recommend and implement corrective actions to prevent recurrence
- Contribute to optimized lubrication and contamination control practices
- Support the development of predictive and proactive maintenance programs
Who is this Training Course for?
This ISO 15243:2017 Course is tailored for:
- Maintenance and Reliability Engineers
- Rotating Equipment Engineers and Specialists
- Condition Monitoring Professionals
- Maintenance Planners and Plant Engineers
- Asset Integrity and RCA Practitioners
- Lubrication and Tribology Experts
- Professionals working in oil & gas, petrochemical, mining, energy, and industrial plants
How will this Training Course be Presented?
This AZTech training course employs a combination of expert-led instruction, real-life failure case studies, visual inspection galleries, and hands-on analysis exercises. Participants will:
- Learn the structured approach to bearing failure classification and diagnosis
- Interpret damage patterns using ISO 15243:2017 guidelines
- Engage in interactive group discussions and problem-solving scenarios
- Use tools and techniques that simulate actual inspection and investigation processes
- Apply new knowledge immediately in their operational roles to enhance machinery reliability
By the end of the course, participants will possess the analytical skills, technical confidence, and systematic approach needed to accurately diagnose failures, reduce recurring issues, and maximize the performance of rotating assets.
The Course Content
- Bearing Types and Applications:
- Overview of Bearing Failure Statistics:
- Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
- Structure and Classification System of ISO 15243:2017
- Why Root Cause Analysis is Critical
- Surface-Origin and Subsurface-Origin Fatigue
- Abrasive, Adhesive, and Fretting Wear
- Micropitting and Spalling
- Oil Analysis (wear debris analysis) and Visual Inspection
- Connection to Lubrication
- Chemical Corrosion Causes and Prevention
- False Brinelling and Fretting Corrosion
- Preventive Measures, Including Proper Storage, Transportation, and Operational Procedures
- Current Passage and Electrostatic Discharge Effects
- Mitigation Strategies (Proper Grounding, Insulation, and the Use of Electrically Insulating Lubricants or Bearing Designs)
- Detection and Monitoring Techniques
- Inadequate and Excessive Lubrication
- Lubricant Contamination
- Improper Mounting, Misalignment, and Overloading
- Role of Vibration and Resonance
- Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues
- Step-by-Step RCA Methodology
- Bearing Disassembly and Inspection
- Documentation and Reporting of Findings
- Recommendations for Mitigation and Reliability Improvement
- Follow-up and Verification
Certificate and Accreditation
- AZTech Certificate of Completion for delegates who attend and complete the training course
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