An intensive professional development training course on

Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017)

Investigating Bearing Failures Using ISO Classification and Diagnostic Techniques

Why Choose Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course?

In today's demanding industrial environment, unplanned machinery downtime due to bearing failures can severely impact productivity and profitability. This Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) training course is designed to go beyond basic troubleshooting, equipping maintenance and reliability professionals with the expert-level skills needed to identify and definitively determine the root causes of complex bearing failures in critical rotating machinery. Structured around the globally recognized ISO 15243:2017 standard, this course enables participants to master the classification system, providing a common framework for accurately categorizing various bearing damage mechanisms. The course explores the intricate factors contributing to bearing failures, including operational conditions, lubrication practices, contamination, and installation errors, addressing issues like fatigue, wear, corrosion, electrical erosion, and handling damage.

By combining theoretical knowledge with practical case studies and visual examples, this training will help participants develop the critical thinking and analytical abilities required for effective root cause failure analysis. This will enable professionals to implement targeted corrective and preventative actions that lead to significantly improved machine reliability, reduced unplanned downtime, optimized maintenance practices, lower maintenance costs, enhanced asset lifespan, and improved safety. Through this course, you will gain the confidence to contribute directly to a culture of reliability excellence within your organization, aligning with core principles of effective machinery lubrication and asset management. 

This training course will feature:

  • Improved Machine Reliability: Addressing true root causes of failures.
  • Reduced Unplanned Downtime: Minimizing costly production interruptions.
  • Optimized Maintenance Practices: Shifting to proactive and predictive strategies.
  • Lower Maintenance Costs: Reducing bearing replacement and repair expenses.
  • Enhanced Asset Lifespan: Maximizing return on investment for critical machinery.

 

What are the Goals?

By the end of this Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) training course, participants will be able to:

  • Expertly Interpret and Apply the ISO 15243:2017 Standard
  • Diagnose and Differentiate Complex Bearing Damage Mechanisms
  • Conduct Comprehensive Root Cause Failure Analysis (RCA) on Failed Bearings
  • Proficiently Utilize Advanced Inspection Techniques and Tools
  • Develop and Implement Proactive and Predictive Maintenance Strategies
  • Contribute to Improved Lubrication Practices

Who is this Training Course for?

This Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) training course is specifically designed for experienced professionals who are directly involved in maintaining and improving the reliability of rotating machinery. 

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Experienced Maintenance and Reliability Engineers
  • Rotating Equipment Specialists and Analysts
  • Condition Monitoring Professionals
  • Plant Engineers and Maintenance Supervisors
  • Failure Analysis Professionals
  • Lubrication Professionals

How will this Training Course be Presented?

This AZTech training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented.  Through a blend of theoretical knowledge, practical case studies, and visual examples, you will develop the critical thinking and analytical abilities necessary to conduct thorough root cause failure analyses.

The Course Content

  • Bearing Types and Applications:
  • Overview of Bearing Failure Statistics: 
  • Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
  • Structure and Classification System of ISO 15243:2017
  • Why Root Cause Analysis is Critical
  • Surface-Origin and Subsurface-Origin Fatigue
  • Abrasive, Adhesive, and Fretting Wear
  • Micropitting and Spalling
  • Oil Analysis (wear debris analysis) and Visual Inspection
  • Connection to Lubrication
  • Chemical Corrosion Causes and Prevention
  • False Brinelling and Fretting Corrosion
  • Preventive Measures, Including Proper Storage, Transportation, and Operational Procedures
  • Current Passage and Electrostatic Discharge Effects
  • Mitigation Strategies (Proper Grounding, Insulation, and the Use of Electrically Insulating Lubricants or Bearing Designs)
  • Detection and Monitoring Techniques
  • Inadequate and Excessive Lubrication
  • Lubricant Contamination
  • Improper Mounting, Misalignment, and Overloading
  • Role of Vibration and Resonance
  • Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues
  • Step-by-Step RCA Methodology
  • Bearing Disassembly and Inspection
  • Documentation and Reporting of Findings
  • Recommendations for Mitigation and Reliability Improvement
  • Follow-up and Verification

Certificate and Accreditation

  • AZTech Certificate of Completion for delegates who attend and complete the training course
In Partnership With
Anderson
Copex
Coventry
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Frequently Asked Questions

Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at info@aztechtraining.com or call +971 4 427 5400 for more information.

There are several convenient ways to register for our training programs:

  • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
  • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  info@aztechtraining.com
  • Phone: Reach out to us directly at +971 4 427 5400 or +971 4 427 5407, and our team will guide you through the registration process.

The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

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