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Why Choose Materials Selection and Failure Analysis Training Course?

The Materials Selection and Failure Analysis Training Course is designed to address the crucial need for understanding the degradation mechanisms of mechanical systems. Mechanical equipment in various industries often operates under hazardous conditions, facing substances that can be corrosive or toxic, and working at high pressures and temperatures. If degradation or damage is not promptly identified, the result could be catastrophic failures, leading to severe loss of life and assets.

This training emphasizes the importance of choosing the correct materials of construction to mitigate the risks of failure due to factors such as fracture, corrosion, fatigue, and creep. Proper material selection can help prevent damage by incorporating safeguards, design controls, and corrosion allowances into the system. For some systems, equipment replacement may be necessary.

Participants will gain a comprehensive understanding of mechanical system degradation, its impact, and effective preventative and corrective measures. The course also covers Fitness-for-Service assessments, repair strategies, and maintaining equipment integrity, ensuring minimal downtime and extended service life.

Through practical knowledge of material selection and failure analysis, this course enables professionals to enhance system reliability, maintain equipment safety, and avoid costly failures in operation.

What are the Goals?

Upon completing the Materials Selection and Failure Analysis Training Course, participants will:

  • Gain an understanding of the primary failure mechanisms of mechanical equipment.
  • Learn to identify materials and select the most suitable types for specific applications.
  • Develop strategies to prevent breakdowns and reduce the frequency and severity of operational interruptions.
  • Maximize the useful life of equipment to minimize production loss.
  • Improve the reliability and safety of mechanical systems.
  • Enhance equipment performance through efficient service and maintenance practices.

Who is this Training Course for?

The Materials Selection and Failure Analysis Training Course is tailored for professionals working with mechanical systems who seek to understand and implement failure prevention and fault-finding techniques. This course is beneficial for:

  • General Engineers
  • Plant Engineers
  • Maintenance Personnel & Supervisors
  • Technicians
  • Other technical professionals in mechanical systems

It is also ideal for senior engineers and managers looking to update or refresh their knowledge in mechanical equipment degradation, fault analysis, and maintenance strategies.

How will this Training Course be Presented?

This Materials Selection and Failure Analysis Training Course will employ various adult learning techniques, ensuring optimal engagement and comprehension. It will follow a workshop-style approach, with:

  • Formal lectures covering core topics
  • Case studies to illustrate real-world applications of failure analysis
  • Interactive worked examples to reinforce learning points
  • Ample opportunities for group discussions and knowledge sharing

Practical exercises will supplement each lesson to solidify understanding. Participants will have the opportunity to engage with the instructor and fellow professionals, sharing experiences and best practices.

The Course Content

  • Tensile, stress, strain, ductility
  • Brittle, Ductile Fracture
  • Impact, Toughness
  • Low temperature consideration
  • Design Examples
  • Crystalline structure of metals
  • Types of steel
  • Stainless steels
  • Cast Irons
  • Nickel based alloys
  • Selection of metals for different applications

Failure Modes of Mechanical Equipment

  • Fracture Mechanics
  • Fatigue failure
  • Creep, high temperature failure
  • Corrosion types
  • Corrosion control
  • Condition monitoring
  • Vibration measurements and analysis
  • Fault types and recognition
  • Condition Trending
  • Boroscope
  • Dye penetrant
  • Magnetic methods
  • X-ray methods
  • Gama - ray methods
  • Ultra-sonic methods
  • Eddy current testing
  • Root Cause Analysis
  • HAZOP Analysis
  • Fault tree analysis
  • Fishbone Diagram
  • Pareto Analysis
  • Types of maintenance
  • Inspection codes

Certificate

  • AZTech Certificate of Completion for delegates who attend and complete the training course

In Partnership With

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Frequently Asked Questions

Common questions about our training courses

Yes, we offer tailored corporate training solutions to meet your organization's specific needs. Please contact us at [email protected] or call +971 4 427 5400 for more information.

The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

There are several convenient ways to register for our training programs:

  • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
  • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  [email protected]
  • Phone: Reach out to us directly at +971 4 427 5400 or +971 4 427 5407, and our team will guide you through the registration process.

Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

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