Why Choose Hydrotreating & Hydrocracker Process Training Course?

The Hydrotreating & Hydrocracker Process Course provides refinery and process professionals with a deep, practical understanding of two of the most critical operations in modern fuel production. From the fundamentals of chemical reactions to catalyst management, process optimisation, and environmental compliance, this course covers the full operational scope of hydroprocessing.

Participants gain hands-on knowledge across the entire hydroprocessing cycle — understanding how desulfurization, denitrification, and cracking reactions work, how catalysts are selected and managed, and how operating conditions are optimised for maximum yield and product quality.

This Hydrotreating & Hydrocracker Process Training also addresses the regulatory landscape for cleaner fuels, equipping professionals with the knowledge to align operations with emissions standards and future sustainability requirements. Whether you are troubleshooting operational issues or planning unit improvements, this course delivers the technical depth and practical tools to do it effectively.

What are the Goals?

The Hydrotreating & Hydrocracker Process Course is designed to build comprehensive technical competence across all key aspects of hydroprocessing — from reaction chemistry and catalyst behaviour to process design, troubleshooting, and environmental compliance.

By the end of this course, participants will be able to:

  • Explain the fundamental principles of hydrotreating and hydrocracking processes and their role in fuel production
  • Identify key chemical reactions including desulfurization, denitrification, and catalytic cracking
  • Understand the role of hydrogen in hydroprocessing and its impact on product quality
  • Select appropriate catalysts and manage their performance, regeneration, and replacement
  • Optimise operating conditions including pressure, temperature, and hydrogen-to-feed ratios
  • Apply design principles for hydrotreating and hydrocracking units to improve efficiency
  • Diagnose and resolve common operational issues including fouling, catalyst deactivation, and reactor malfunctions
  • Use diagnostic tools and case study learnings to address real-world hydroprocessing challenges
  • Understand regulatory requirements for sulfur and nitrogen reduction in fuels
  • Evaluate emerging trends in catalyst technology, reactor design, and environmental sustainability

Who is this Training Course for?

The Hydrotreating & Hydrocracker Process Training is designed for technical professionals working in refining, petrochemical, and fuel processing environments who need to deepen their understanding of hydroprocessing operations and optimisation.

This course is suitable for:

  • Refinery process engineers working with hydrotreating or hydrocracking units
  • Operations engineers and supervisors responsible for hydroprocessing unit performance
  • Catalyst engineers and technical specialists managing hydroprocessing catalysts
  • Process design engineers involved in unit design, revamp, or capacity improvement projects
  • Maintenance engineers supporting hydroprocessing unit reliability and integrity
  • Technical managers overseeing refinery operations and process optimisation
  • Environmental and regulatory compliance professionals managing fuel quality standards
  • Graduate engineers and technical professionals entering the refining and hydroprocessing field.

How will this Training Course be Presented?

The Course is delivered through a structured technical learning approach that moves progressively from core process fundamentals through to advanced troubleshooting and future technology trends. Each day is focused on a distinct aspect of hydroprocessing, building a complete and integrated understanding by the end of the course.

Technical concepts are reinforced through real-world case studies and practical application, ensuring participants leave with tools they can use directly in their operations.

Delivery methods include:

  • Instructor-led technical sessions covering hydroprocessing chemistry, design principles, and operating parameters
  • Catalyst management workshops exploring selection criteria, performance factors, and regeneration strategies
  • Process optimisation exercises applying pressure, temperature, and hydrogen ratio adjustments to improve yield and quality
  • Troubleshooting case studies drawn from real hydroprocessing unit failures and operational challenges
  • Diagnostic tools training covering methods for identifying and resolving fouling, deactivation, and reactor issues
  • Regulatory and compliance reviews addressing sulfur and nitrogen reduction requirements for cleaner fuels
  • Future trends sessions examining advancements in catalyst technology, reactor design, and sustainability
  • Group discussions encouraging knowledge sharing across participants from different refining environments

The Course Content

  • Overview of hydrotreating and hydrocracking processes
  • Key chemical reactions involved: desulfurization, denitrification, and cracking
  • Role of hydrogen in the hydroprocessing of fuels
  • Types of catalysts used in hydrotreating and hydrocracking
  • Factors influencing catalyst performance: activity, selectivity, and lifespan
  • Catalyst regeneration and replacement strategies
  • Key design considerations for hydrotreating and hydrocracking units
  • Optimization of operating conditions: pressure, temperature, and hydrogen/feed ratio
  • Techniques for improving product yield and quality
  • Identifying and addressing common problems: fouling, catalyst deactivation, and reactor malfunctions
  • Diagnostic tools and methods for resolving operational challenges
  • Case studies of successful troubleshooting in hydroprocessing units
  • Role of hydrotreating and hydrocracking in reducing sulfur and nitrogen content in fuels
  • Regulatory requirements for cleaner fuels and emissions control
  • Future trends in hydroprocessing technologies: advancements in catalysts, reactor design, and environmental sustainability

Certificate

  • AZTech Certificate of Completion for delegates who attend and complete the training course

Do you want to learn more about this course?

Register now or contact our team to discuss schedules, delivery formats, and customised options.

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Frequently Asked Questions

Common questions about our training courses

Hydrotreating primarily removes impurities such as sulfur, nitrogen, and metals from petroleum fractions without significantly altering the molecular structure of the feed. Hydrocracking goes further — it breaks down heavier hydrocarbon molecules into lighter, higher-value products using hydrogen and a cracking catalyst. Both processes are essential in modern refining and are covered in full across this course.  

Delegates will leave with the ability to optimise operating conditions, manage catalyst performance, diagnose common operational problems, and apply troubleshooting methods directly to their units. The course is structured to ensure learning translates into immediate on-the-job application.  

Yes. A full day is dedicated to catalyst selection, performance management, regeneration, and replacement strategies. Delegates gain a clear understanding of what drives catalyst deactivation and how to extend catalyst life — directly reducing costs and unplanned downtime.  

Yes. The course covers regulatory requirements for sulfur and nitrogen reduction in fuels, helping delegates understand how hydroprocessing unit performance must align with current and upcoming clean fuel standards — a critical area of knowledge for any refining professional.  

A basic understanding of refinery operations is helpful, but the course begins with fundamentals before progressing to advanced topics. Participants at different experience levels will find value — whether building foundational knowledge or strengthening existing technical expertise.  

This Hydrotreating & Hydrocracker Process Training dedicates specific sessions to process optimisation — covering pressure, temperature, and hydrogen-to-feed ratio adjustments. Delegates learn how to apply these techniques to improve yield, meet product quality targets, and reduce operational inefficiencies.  

The troubleshooting module uses real hydroprocessing case studies to walk delegates through the diagnostic process — from identifying symptoms to implementing corrective actions. Participants leave with a structured troubleshooting approach they can apply immediately back in their operations.  

Very relevant. The process design module covers key design considerations and optimisation principles applicable to both existing units and new or revamped capacity. Delegates involved in capital projects will gain practical insights that directly support better design decisions.  

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