An intensive professional development training course on
Refractories: Applications, Inspection and Maintenance
Strengthen Industrial Performance with Expert Refractory Solutions
Why Choose Refractories: Applications, Inspection and Maintenance Training Course?
Refractories are foundational to the performance, safety, and longevity of high-temperature operations in industries such as cement, steel, petrochemicals, and power generation. This Refractory Training Course offers professionals a complete understanding of refractory materials, from design characteristics to installation, inspection, and maintenance practices. With industrial operations becoming more demanding, the need for reliable and efficient refractory systems has never been greater.
This Refractory Course covers key aspects such as material selection, mechanical and thermal behavior, chemical resistance, and failure prevention. Participants will explore the evolving landscape of refractory technologies and gain practical insights into evaluating material properties, applying testing procedures, and troubleshooting common performance issues. Through real-world case studies and expert-led workshops, attendees will gain hands-on experience in implementing best practices to improve equipment reliability and extend refractory lifespan.
Whether you are a refractory engineer, supervisor, or maintenance professional, this refractory engineering course equips you with the skills and technical confidence to handle refractories across complex industrial applications, ultimately supporting reduced downtime and enhanced operational efficiency.
What are the Goals?
By the end of this Refractory Course, participants will be able to:
- Understand the physical, thermal, and chemical properties of key refractory materials
- Evaluate the suitability of refractory types for specific industrial applications
- Apply correct installation techniques to improve performance and service life
- Perform quality inspections and material testing to prevent premature failures
- Conduct root cause analysis and implement maintenance strategies for enhanced reliability
Who is this Training Course for?
This refractory training course is designed for:
professionals involved in the engineering, application, inspection, and maintenance of refractory materials. It is particularly beneficial for:
- Refractory Engineers involved in design, application, and performance monitoring
- Maintenance Engineers managing high-temperature equipment and systems
- Refractory Supervisors overseeing field installations and repair work
- Technical personnel in production, QA/QC, and operations departments
- Professionals in industries reliant on heat-intensive processes such as steel, glass, cement, and petrochemical
How will this Training Course be Presented?
This Refractories Course is delivered using a variety of engaging and practical adult learning techniques to ensure comprehensive understanding and retention. Course delivery includes:
- Expert Lectures: In-depth sessions led by experienced instructors covering refractory fundamentals and advancements
- Case Studies: Real-life scenarios demonstrating challenges and best-practice solutions
- Interactive Group Work: Team-based exercises that enhance collaboration and practical thinking
- Hands-On Workshops: Activities that allow participants to apply techniques in simulated industrial contexts
This blended approach ensures participants leave the course with applicable skills and a clear understanding of how to enhance refractory performance and extend operational life in their own work environments.
The Course Content
- Refractories and Their Role in Modern Industry
- Categories of Refractories
- Refractory Standards Developed By ASTM
- Refractories Based on Chemical Composition (Basic, High Alumina, Silica)
- Refractories Based on Physical Form (Bricks and Shapes)
- Refractories Based on Manufacturing Technologies
- Significance of Raw Material Selection
- Manufacturing Process of Pre-Formed Refractories (Bricks and Shapes)
- Manufacturing of Unformed Monolithics (Castables, Mixes, Plastics, Grains)
- Safety Issues during Manufacturing
- Quality Assurance in Manufacturing
- Environmental Considerations
- Design Properties: Thermal (Refractoriness) Mechanical (Strength, Spalling)
- Characteristics of Working Refractories: (Max. Service Temperature, Temperature Shock)
- Thermal Stability of Refractory Structures (Creep and Thermal Expansion)
- Corrosion Resistance to Hot Liquids, Hot Gases, Melted Metals
- Wear & Attack Mechanisms of Refractory Materials
- Qualifications for Working Refractory Structures
- Testing of Refractories: Physical, Chemical, Thermomechanical
- Guidelines for PCE, RUL and other Tests
- Analysis of Test Results: Crushing Strength and thermal Stress
- Installation Technique for Preformed Bricks with Mortar
- Installation Techniques for Monolithics: Castables, Gunning, Ramming, Spray Cast)
- Workshop: Case Study and Problem Solutions
- Inspection of Refractories During Installation and in Operation
- Preventive Maintenance Checklist
- Problems in Operation: Typical Failures and Root Causes
- Troubleshooting Methods
- Common Repair Techniques
- Safety and Health Hazards
- Workshop: Case Study and Problem Solutions
Certificate and Accreditation
- AZTech Certificate of Completion for delegates who attend and complete the training course
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Frequently Asked Questions
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