An intensive professional development training course on

Process Plant Troubleshooting
& Engineering Problem Solving

Latest Technology for Enhancing the
Process Plant Performance and Safety

Classroom Training

22-26 Apr 2024
Dubai - UAE
03-07 Jun 2024
Dubai - UAE
21-25 Oct 2024
Istanbul - Turkey
13-17 Jan 2025
Dubai - UAE

Online Training

08-12 Jul 2024
09-13 Dec 2024
27-31 Jan 2025
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Why Choose this Training Course?

This intensive Process Plant Troubleshooting & Engineering Problem Solving training course is a must if your company’s goals include reducing costs and preserving the lives of your employees because it delivers a wide range of pro-active, efficient troubleshooting skills. It has been proven that technical competence alone is no longer enough to ensure consistent operational performance. Excellent troubleshooting skills are considered a core competency for 'Best-in-Class' modern industrial companies. In the competitive world that we are living in, it is essential that we optimize our efforts to secure the desired outcomes, and this Process Plant Troubleshooting & Engineering Problem Solving training course will equip the delegate with the basic tools and understanding to make that happen.

This AZTech training course will feature:

  • The understanding of terminologies; tools and techniques
  • The Application of a standard “Blue-Print” for problem analysis and resolution
  • How to utilize Maturity Indexing; Planning; and Protocols
  • The useful Case Studies; Exercises and Analysis
  • Learning the “Human Factors” as a Source of Error

What are the Goals?

By the end of this AZTech training course, participants will be able to:

  • Appreciate the difference and consequences between pro-active and reactive problem solving
  • Develop a structured approach to troubleshooting and problem solving
  • Understand continuous improvement in the way you run your processes
  • Implement teamwork and leadership principles; support and cooperation practices
  • Understand work practices which "allow" success in troubleshooting and problem solving

Who is this Training Course for?

This AZTech training course is suitable to a wide range of professionals but will greatly benefit:

  • Employees who are responsible for leading and directing people to achieve and improve productivity levels
  • Those faced with the challenge of solving plant related problems
  • Production, Maintenance Engineering and Process Engineering personnel
  • Supervisors who are involved in the Operations / Maintenance function
  • Planners, Coordinators, Engineers and Technologists

How will this Training Course be Presented?

This AZTech training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented.

The Course Content

Day One: Basics of Problems Solving
  • Principles of problems` solving
  • Procedure of problems` solving
  • Methods and documents of problems` solving
  • Problem area and detailed procedures (indirect area, manufacturing process problems, product problems, lessons learned)
  • Performance standard (strategic, operational, individual)
  • Critical Relationships
Day Two: Tools & Techniques – Practical Experience
  • Application of decision logic
  • Relationships` analysis
  • Relationship between plant species richness and primary productivity
  • Problem analysis and synthesis
  • Practical Use of Tools and Techniques
  • Project selection methods (benefit/cost ratio, economic model, scoring model, payback period, net present value, discounted cash flow, internal rate of return, opportunity cost, constrained optimization methods, non-financial considerations)
Day Three: Maximizing the Contribution of People in Process Plants
  • The machine-human connection
  • A high-quality digital shift handover process
  • Embrace technology and support human factors
  • Working practices – empowerment or impairment?
  • Individual motivators (external vs. internal motivation)
  • Developing leadership competence
Day Four: Operator, Maintainer, Designer Interface in Process Plants
  • Process plant and machinery specific issues
  • Performance (impacting factors, Performance defined in terms of speed, quality and cost
  • Cross functional problem solving
  • Development of maintenance strategy
  • Life cycle analysis, design for operation, design for maintenance
  • Strategies, planning, and protocols
Day Five: Open Forum
  • Cross function team working
  • Configuration management
  • Development of standards and Key Performance Indicators
  • Auditing the process to a dynamic standard
  • Case studies and action plans
  • Wrap up

The Certificate

  • AZTech Certificate of Completion for delegates who attend and complete the training course


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