Process Plant Troubleshooting
& Engineering Problem Solving

The Process Plant Troubleshooting Training Course provides professionals with the advanced analytical skills, structured methodologies, and engineering insight necessary to address operational issues with confidence and precision. In today’s high-performance industrial environment, organisations require more than technical knowledge—they need teams capable of identifying root causes quickly, preventing recurring failures, and sustaining safe and stable operations. This Engineering Problem Solving Training is designed to strengthen those capabilities through a practical, structured, and results-oriented approach.

This training course offers participants a deep understanding of troubleshooting fundamentals, engineering logic, and decision-making tools that support effective and proactive interventions. It explores proven frameworks, diagnostic techniques, cause-and-effect analysis, and real-world case studies that reflect the challenges encountered in modern process plants. Through guided learning and hands-on exercises, delegates learn how to transform operational problems into opportunities for performance improvement.

With a strong emphasis on human factors, cross-functional collaboration, and continuous improvement, this course empowers participants to enhance production reliability, maintain safety standards, and support organisational excellence. By the end of the training, participants will be confident in applying structured troubleshooting steps that reduce downtime, streamline workflows, and elevate plant performance.

This Process Plant Troubleshooting Training Course equips participants with the mindset, frameworks, and engineering techniques needed to diagnose and resolve plant problems efficiently. The course strengthens analytical discipline, encourages proactive thinking, and enhances decision-making capabilities across operational and maintenance environments.

By the end of this training course, participants will be able to:

• Apply structured troubleshooting methodologies for recurring and complex engineering problems
• Distinguish clearly between proactive and reactive approaches and understand their operational consequences
• Use analytical tools to identify failure patterns, performance gaps, and operational risks
• Strengthen continuous improvement practices to optimise equipment reliability and process stability
• Apply teamwork, communication, and leadership principles that support collaborative problem solving
• Recognise human-factor influences that affect troubleshooting quality and operational outcomes
• Translate engineering problem-solving techniques into actionable, plant-focused solutions

This Engineering Problem Solving Training is ideal for professionals seeking to enhance their ability to analyse plant issues, implement solutions, and support reliable operations. It suits individuals responsible for maintaining performance, preventing failures, and improving productivity within process plants.

This training course will greatly benefit:

• Production, maintenance, and process engineering personnel
• Supervisors and team leaders managing day-to-day plant operations
• Engineers involved in troubleshooting, analysis, and performance optimisation
• Planners, coordinators, and technical staff supporting plant reliability
• Professionals facing complex operational or equipment-related challenges
• Individuals striving to strengthen cross-functional problem-solving competence

This Process Plant Troubleshooting & Engineering Problem Solving Training Course uses a highly interactive, practice-driven methodology to reinforce real-world problem-solving skills. Participants learn through expert instruction, case studies, facilitated discussions, and structured exercises that simulate actual plant scenarios. Each module focuses on practical application, enabling delegates to bridge theoretical concepts with operational priorities.

Learning activities include:

• Instructor-led technical sessions explaining core troubleshooting and engineering principles
• Interactive group discussions to encourage shared insights and collaborative learning
• Case studies and real plant examples designed to reflect common and complex challenges
• Hands-on exercises and diagnostic simulations for applying proven analysis tools
• Feedback sessions to refine understanding and strengthen decision-making techniques

This approach ensures participants gain both the confidence and capability to resolve problems efficiently within any process plant environment.

• AZTech Certificate of Completion for delegates who attend and complete the training course