An intensive professional development training course on
Process Plant Troubleshooting
& Engineering Problem Solving
Latest Technology for Enhancing the
Process Plant Performance and Safety
Why Choose this Training Course?
This intensive Process Plant Troubleshooting & Engineering Problem Solving training course is a must if your company’s goals include reducing costs and preserving the lives of your employees because it delivers a wide range of pro-active, efficient troubleshooting skills. It has been proven that technical competence alone is no longer enough to ensure consistent operational performance. Excellent troubleshooting skills are considered a core competency for 'Best-in-Class' modern industrial companies. In the competitive world that we are living in, it is essential that we optimize our efforts to secure the desired outcomes, and this Process Plant Troubleshooting & Engineering Problem Solving training course will equip the delegate with the basic tools and understanding to make that happen.
This AZTech training course will feature:
- The understanding of terminologies; tools and techniques
- The Application of a standard “Blue-Print” for problem analysis and resolution
- How to utilize Maturity Indexing; Planning; and Protocols
- The useful Case Studies; Exercises and Analysis
- Learning the “Human Factors” as a Source of Error
What are the Goals?
By the end of this AZTech training course, participants will be able to:
- Appreciate the difference and consequences between pro-active and reactive problem solving
- Develop a structured approach to troubleshooting and problem solving
- Understand continuous improvement in the way you run your processes
- Implement teamwork and leadership principles; support and cooperation practices
- Understand work practices which "allow" success in troubleshooting and problem solving
Who is this Training Course for?
This AZTech training course is suitable to a wide range of professionals but will greatly benefit:
- Employees who are responsible for leading and directing people to achieve and improve productivity levels
- Those faced with the challenge of solving plant related problems
- Production, Maintenance Engineering and Process Engineering personnel
- Supervisors who are involved in the Operations / Maintenance function
- Planners, Coordinators, Engineers and Technologists
How will this Training Course be Presented?
This AZTech training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented.
The Course Content
Day One: Basics of Problems Solving
- Principles of problems` solving
- Procedure of problems` solving
- Methods and documents of problems` solving
- Problem area and detailed procedures (indirect area, manufacturing process problems, product problems, lessons learned)
- Performance standard (strategic, operational, individual)
- Critical Relationships
Day Two: Tools & Techniques – Practical Experience
- Application of decision logic
- Relationships` analysis
- Relationship between plant species richness and primary productivity
- Problem analysis and synthesis
- Practical Use of Tools and Techniques
- Project selection methods (benefit/cost ratio, economic model, scoring model, payback period, net present value, discounted cash flow, internal rate of return, opportunity cost, constrained optimization methods, non-financial considerations)
Day Three: Maximizing the Contribution of People in Process Plants
- The machine-human connection
- A high-quality digital shift handover process
- Embrace technology and support human factors
- Working practices – empowerment or impairment?
- Individual motivators (external vs. internal motivation)
- Developing leadership competence
Day Four: Operator, Maintainer, Designer Interface in Process Plants
- Process plant and machinery specific issues
- Performance (impacting factors, Performance defined in terms of speed, quality and cost
- Cross functional problem solving
- Development of maintenance strategy
- Life cycle analysis, design for operation, design for maintenance
- Strategies, planning, and protocols
Day Five: Open Forum
- Cross function team working
- Configuration management
- Development of standards and Key Performance Indicators
- Auditing the process to a dynamic standard
- Case studies and action plans
- Wrap up
The Certificate
- AZTech Certificate of Completion for delegates who attend and complete the training course