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Maintenance & Engineering

An Intensive 2-Week Training Course

Maintenance Management & Technology
A to Z of Best Practices

Date Venue Fees(USD) Book your seat
04 - 15 Dec 2017 Kuala Lumpur - Malaysia $9,900 Register Now
04 - 15 Mar 2018 Dubai - UAE $9,900 Register Now
06 - 17 Aug 2018 Istanbul - Turkey $9,900 Register Now
26 Nov - 07 Dec 2018 Kuala Lumpur - Malaysia $9,900 Register Now

Why Choose this Training Course?

Maintenance Best Practices are critical for every successful individual and company. This comprehensive 10-day training course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.

 

The Structure

This comprehensive AZTech training course consists of two modules which can be booked as a 10 Day Training event, or as individual, 5 Day training courses.

Module 1 - Maintenance Management Best Practices: Systems, Tools & Techniques

Module 2 - Maintenance Technology Best Practices: Inspection, Analysis & Monitoring

 

What are the Goals?

  • To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
  • To instruct Maintenance optimization best practice techniques
  • To provide opportunities to discuss the application of these best practices
  • Provide an opportunity to learn these concepts through practical exercises

 

Who is this Training Course for?

It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this AZTech training course. If you and your company are interested in greatly increasing productivity, this will be a very valuable training course.

 

How will this Training Course be Presented?

This training course is designed to be a hands-on, stimulating experience. The training course is highly interactive with many discussion and facilitated practice sessions.

 

The Course Content

Module 1: Maintenance Management Best Practices: Systems, Tools & Techniques

Day One: An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive

 

Day Two: Maintenance Management Systems

  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators

 

Day Three: Preventive Maintenance and Maintenance Strategy

  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development

 

Day Four: Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts

 

Day Five: Maintenance Team Work

  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

 

Module 2: Maintenance Technology Best Practices: Inspection, Analysis & Monitoring

Day Six: Failure of Machines and Inspection Based Failure Analysis

Causes of Machinery Failure

  • Wear Mechanisms
  • Fatigue
  • Fretting
  • Corrosion and Electrolytics

Fundamental Machine Problems

  • Balance Problems
  • Alignment Problems
  • Machinery Mounting Problems

Component Failure

  • Plain Bearings
  • Rolling Element Bearings
  • Couplings
  • Seals
  • Gears Drives
  • Belt Drives

 

Day Seven: Statistical Failure Analysis and Reliability

  • Job Feedback and the Importance of History Records
  • Pareto Effects
  • Elementary Statistics
  • Collection, Analysis, Representation and Interpretation of Statistical Data
  • Reliability Models
  • Maintenance Cost Optimisation

 

Day Eight: Condition Based Maintenance

The Condition Based Approach

  • What to Monitor and Where
  • Condition Monitoring Systems
  • Trending of Monitored Data
  • Frequency of Measurement
  • Parameter Symptom Limits
  • Remaining Life Prediction

 

Day Nine: Machinery Condition Monitoring

  • General Purpose CM
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
  • What is Vibration
  • How to Measure Vibration
  • Where to Measure Vibration
  • How to Represent Vibration

 

Day Ten: Vibration Analysis

  • Overall and Spectral Representation
  • The Big Five Machine Faults
  • Detecting Faults Using Vibration
  • Diagnosing Faults Using Vibration

 

The Certificate

  • AZTech Certificate of Completion for delegates who attend and complete the training course

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In-House Training Programs can be built around our standard courses or be completely bespoke to suit your specific learning objectives. Our team of experienced consultants can develop entirely new training courses that will meet your training needs.

Why Choose an In-House Training?

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Types of AZTech In-House Training:

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Our In-House Training facilitators are industry professionals who have successfully worked in their field of expertise for years. This ensures that you receive the most relevant learning experience. Our network of recognized consultants allows us to match the skills and experience of the facilitator with the required learning outcome.

Whatever skills you want to develop, whatever the size of your organization, we can work with you to find a solution that fits your exact needs and your budget. Numerous organisations have entrusted us with their teams’ In House Training and benefited tremendously from this service.

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