An intensive professional development training course on
Risk Based Approach to Asset Integrity
The Structure
This comprehensive training course consists of two modules which can be booked as a 10-Day Training event, or as individual, 5-Day training courses.
Module 1 - Asset Integrity Management for the Petroleum Industry
Module 2 - Risk Reliability Management
The Course Content
Module 1: Asset Integrity Management for the Petroleum Industry
Day One: Asset Integrity Management
- Introduction to concept of Asset Management& Asset Integrity Management
- Asset Management Landscape process model
- The Asset Management System – Asset Management Policy – Asset Management Strategy – (Strategic) Asset Management Plans – line of sight
- Asset Management roles
- International standard on Asset Management: ISO 55000
- Certification
Day Two: Risk & Risk Assessment
- Approaches Used for Asset Integrity Management
- Identification & assessment of risk
- Risk management: using the risk matrix, risk register & hazard log
- Risk on business level, system level and asset level
- Several methodologies on different levels
- Contingency planning
Day Three: Risk Based Maintenance
- Deterioration: the way assets could fail
- The seven steps of Risk Based Maintenance (RBM) / Reliability Centred Maintenance (RCM) incl. Failure Mode Effects &Criticality Analysis
- Failure behaviour of onshore & offshore systems
- Choosing the right maintenance task
- Risk Based Inspection
- Practical application
Day Four: Life Cycle Management Aspects
- Life cycle of an asset
- Systems Engineering & RAMS specification
- Operational workflow
- Life time extension
- Performance measurement / KPI’s
Day Five:The Way Forward: Improvement Plan Workshop
- Assessment of current Asset Management performance (specific aspects)
- Drawing up an improvement plan / individual improvement plans to optimize the cost/ benefits
Module 2: Risk Reliability Management
Day Six: Operational Context and Functional Analysis
- Plant/equipment decomposition
- Criticality grading
- Identify primary, secondary functions
- Determine performance standards and quantify
- Practical: Perform functional analysis
Day Seven: Failure Analysis
- Failure modes
- The concept of ‘reasonably likely’
- Deterioration and damage mechanisms
- Physical damage mechanism
- Practical: Perform Failure Analysis
Day Eight: Failure Effects, Consequences, Probability and Risk
- Operational and financial risks
- Safety, health and environmental consequences
- Hidden failure consequences
- Practical: Perform Risk Analysis
- The six failure probability density curves
Day Nine: Risk-based Maintenance Tactics
- Tactic decision diagram
- Types of preventive maintenance tactics and how to select appropriate intervals
- Types of condition-based maintenance tactics how to determine the PF interval
- Function testing and failure finding and how to determine the interval
- Practical: Select and define appropriate maintenance tactics
Day Ten: Implement Risk-based Reliability Management
- The role of the facilitator
- Selecting and setting up the review projects
- Auditing the decision making
- Implementing the results
- Post course assessment