Course Schedule

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Course Modules

This training course is split into the following modules:

Why Choose Master Class: Maintenance Management & Technology Training Course?

The Maintenance Management & Technology Training Course provides a comprehensive, integrated learning experience for professionals seeking to elevate their maintenance capabilities and drive operational excellence. Modern organisations depend on reliable assets, efficient processes, and well-structured maintenance frameworks to remain competitive. This master class equips participants with the essential methodologies, best practices, and analytical approaches required to manage maintenance functions with confidence and strategic insight.

This training course offers a step-by-step progression through foundational maintenance principles, advanced optimisation methods, and technology-enabled performance improvements. The content is designed to simulate an “MBA-level” learning experience, blending strategic thinking with practical application. Participants develop a deep understanding of how maintenance planning, work execution, performance measurement, and technological tools collectively contribute to asset reliability and business value.

The course also emphasises human factors, leadership, and cross-functional collaboration—key components for building a high-performance maintenance culture. Through case studies, exercises, and structured discussions, learners gain exposure to real-world scenarios that enhance their technical, analytical, and managerial perspectives. By completing this master class, professionals will be better equipped to implement maintenance excellence frameworks, reduce operational risk, improve asset availability, and support long-term organisational success.

What are the Goals?

This Maintenance Management & Technology Training Course strengthens participants’ understanding of modern maintenance practices and equips them with the skills needed to optimise asset performance, improve reliability, and apply structured problem-solving techniques across maintenance operations. The course blends theoretical foundations with hands-on applications to support immediate workplace impact.

By the end of this training course, participants will be able to:

  • Implement a structured, step-by-step framework for maintenance best practices across all operational levels
  • Apply maintenance optimisation tools and techniques that increase reliability and reduce lifecycle costs
  • Translate maintenance concepts into real organisational improvements through discussions and practical exercises
  • Use analytical approaches to evaluate failures, performance trends, and improvement opportunities
  • Strengthen decision-making using proven reliability and maintenance management methodologies
  • Understand how modern maintenance technologies support more effective planning and execution
  • Promote cross-functional cooperation to achieve maintenance performance goals

Who is this Training Course for?

This Maintenance Management & Technology Training Course serves professionals responsible for maintaining asset reliability, improving productivity, and strengthening maintenance performance. It is ideal for individuals seeking structured knowledge, enhanced technical capability, and practical tools for managing maintenance systems effectively.

This training course is highly beneficial for:

  • Maintenance supervisors, superintendents, and team leaders
  • Reliability engineers and asset integrity professionals
  • Operations personnel involved in maintenance and performance optimisation
  • Engineering professionals across maintenance, projects, and technical services
  • Safety and integrity specialists supporting maintenance activities
  • Professionals engaged in continuous improvement and operational excellence initiatives
  • Individuals seeking a stronger understanding of maintenance technologies and best practices

How will this Training Course be Presented?

This Maintenance Management & Technology Training Course is delivered through an interactive, practice-focused learning approach designed to maximise comprehension, retention, and workplace application. Participants will learn through expert instruction, guided discussions, benchmarking examples, and hands-on exercises that replicate real maintenance challenges. The course emphasises engagement, collaboration, and practical skill development.

Learning methods include:

  • Instructor-led presentations covering essential maintenance management concepts and technologies
  • Interactive group discussions to explore different organisational perspectives and industry insights
  • Case studies and real-world examples that illustrate best practices and common pitfalls
  • Facilitated exercises and team-based problem solving to apply techniques to practical scenarios
  • Feedback and reflection sessions to reinforce learning and guide improvement planning

This approach ensures that participants leave with actionable skills and a strong foundation for implementing maintenance best practices within their organisations.

The Course Content

Day 1

An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
  • A comprehensive maintenance control system
  • Priorities when implement a systematic preventative maintenance program
  • Case Studies Learning from Failures
Day 2

Maintenance Performance Measures Systems & Human Factors

  • Developing Maintenance Key Performance Indicators
  • The Overall Equipment Effectiveness (OEE)
  • Total Productive Maintenance (TPM)
  • The Concept of ‘Ask Why 5 times!’
  • Teamwork and Continuous Improvement
  • Case Studies from Different Industries
Day 3

Key Terms and techniques in Reliability Systems and Maintenance Management

  • What is Reliability, Redundancy, Failure, Maintainability and Availability?
  • Mean Time Between Failure (MTBF) & Mean Time to Repair (MTTR)
  • The Concept of the Bathtub Curve
  • Failure Mode and Effects Analysis (FMEA)
  • Fault Tree Analysis (FTA)
  • Reliability Centered Maintenance (RCM)
Day 4

Maintenance Management Systems

  • Computerized maintenance Management Systems
  • Selection of Appropriate Maintenance Strategy
  • The Decision-Making Grid (DMG)
  • Integration of TPM, RCM and CBM
  • Case Studies from Different Industries
  • The Concept of Benchmarking
Day 5

Maintenance Planning and Control

  • Project Management in Maintenance & Shutdowns
  • Phases of Projects
  • Project management tools for planning
  • The concept of critical path method (CPM)
  • Resource Allocation
  • Project Crashing
Day 6

Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment

  • Cavitation in pumps.
  • Tripping of turbines.
  • Surging in compressors.
  • Wear Mechanisms : Fatigue, Fretting, and Corrosion.
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of maintenance and asset management.
Day 7

Failure Analysis and Reliability

  • Elementary Statistics and standards.
  • Reliability Models
  • Learning from major failures case studies in process industries.
  • Learning from major failures case studies in oil and gas industries.
  • Root cause analysis and extractions of specific and generic lessons.
Day 8

Statistical Failure Analysis and Reliability

  • Further reliability definitions and standards.
  • Hazard function and bath tub curve.
  • Weibull analysis.
  • Case studies from rotating equipment.
  • Case studies of major failures in other industries and lessons learned.
Day 9

Condition Based Maintenance

  • General Purpose
  • What is Vibration
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
Day 10

Decision Analysis in Asset Management

  • Main criticism of existing management of computerised maintenance systems.
  • The Asset Management framework.
  • The decision making grid approach.
  • Selection of appropriate maintenance strategies.
  • Integration of RCM, TPM, and CBM approaches

Certificate and Accreditation

  • AZTech Certificate of Completion for delegates who attend and complete the training course

Do you want to learn more about this course?

Register now or contact our team to discuss schedules, delivery formats, and customised options.

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Frequently Asked Questions

Common questions about our training courses

Yes, we offer tailored corporate training solutions to meet your organization's specific needs. Please contact us at [email protected] or call +971 4 427 5400 for more information.

The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

There are several convenient ways to register for our training programs:

  • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
  • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  [email protected]
  • Phone: Reach out to us directly at +971 4 427 5400 or +971 4 427 5407, and our team will guide you through the registration process.

Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

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