An intensive professional development training course on
Master Class: Maintenance Management & Technology
A to Z of Best Practices
Modules
This training course is split into two modules:
Module I - Maintenance Management Best Practices
Module II - Maintenance, Reliability & Asset Management Technology Best Practices
Each module is structured and can be taken as a stand-alone training course; however, delegates will maximise their benefits by taking Module 1 and 2 back-to-back as a 2-week training course.
Why Choose Master Class: Maintenance Management & Technology Training Course?
Maintenance Best Practices are critical for every successful individual and company. This Master Class: Maintenance Management & Technology training course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation. This will provide an ‘MBA level’ experience in terms of content, instruction, discussion and team exercises.
The Structure
This comprehensive training course consists of two modules which can be booked as a 10-Day Training event, or as individual, 5-Day training courses.
Module 1 - Maintenance Management Best Practices: Systems, Tools & Techniques
Module 2 - Maintenance, Reliability and Asset Management Technology Best Practices
What are the Goals?
By the end of This Master Class: Maintenance Management & Technology training course, participants will be able to:
- To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
- To instruct Maintenance optimization best practice techniques
- To provide opportunities to discuss the application of these best practices
- Provide an opportunity to learn these concepts through practical exercises
Who is this Training Course for?
It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff attend This Master Class: Maintenance Management & Technology training course. If you and your company are interested in greatly increasing productivity, this will be a very valuable training course.
This Master Class: Maintenance Management & Technology training course is suitable to a wide range of professionals but will greatly benefit:
- Maintenance supervisors and superintendents
- Reliability engineers
- Operational professionals who are interested in maintenance reliability and asset management
- Safety and integrity professionals
- Other professionals involved in process improvement
How will this Training Course be Presented?
This Master Class: Maintenance Management & Technology training course will utilize a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This Master Class: Maintenance Management & Technology training course is designed to be a hands-on, stimulating experience. The training course is highly interactive with many discussion and facilitated practice sessions.
The Course Content
Module 1: Maintenance Management Best Practices
- Introduction to Maintenance Management
- Definitions of key terms
- Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
- A comprehensive maintenance control system
- Priorities when implement a systematic preventative maintenance program
- Case Studies Learning from Failures
- Developing Maintenance Key Performance Indicators
- The Overall Equipment Effectiveness (OEE)
- Total Productive Maintenance (TPM)
- The Concept of ‘Ask Why 5 times!’
- Teamwork and Continuous Improvement
- Case Studies from Different Industries
- What is Reliability, Redundancy, Failure, Maintainability and Availability?
- Mean Time Between Failure (MTBF) & Mean Time to Repair (MTTR)
- The Concept of the Bathtub Curve
- Failure Mode and Effects Analysis (FMEA)
- Fault Tree Analysis (FTA)
- Reliability Centered Maintenance (RCM)
- Computerized maintenance Management Systems
- Selection of Appropriate Maintenance Strategy
- The Decision-Making Grid (DMG)
- Integration of TPM, RCM and CBM
- Case Studies from Different Industries
- The Concept of Benchmarking
- Project Management in Maintenance & Shutdowns
- Phases of Projects
- Project management tools for planning
- The concept of critical path method (CPM)
- Resource Allocation
- Project Crashing
Module 2: Maintenance, Reliability & Asset Management Technology Best Practices
- Cavitation in pumps.
- Tripping of turbines.
- Surging in compressors.
- Wear Mechanisms : Fatigue, Fretting, and Corrosion.
- Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
- Fundamentals of maintenance and asset management.
- Elementary Statistics and standards.
- Reliability Models
- Learning from major failures case studies in process industries.
- Learning from major failures case studies in oil and gas industries.
- Root cause analysis and extractions of specific and generic lessons.
- Further reliability definitions and standards.
- Hazard function and bath tub curve.
- Weibull analysis.
- Case studies from rotating equipment.
- Case studies of major failures in other industries and lessons learned.
- General Purpose
- What is Vibration
- Thermal Monitoring
- Lubricant Monitoring
- The Essentials of Vibration Monitoring
- Main criticism of existing management of computerised maintenance systems.
- The Asset Management framework.
- The decision making grid approach.
- Selection of appropriate maintenance strategies.
- Integration of RCM, TPM, and CBM approaches
Certificate and Accreditation
- AZTech Certificate of Completion for delegates who attend and complete the training course
In Partnership With
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Frequently Asked Questions
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- Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
- Email: Share your details, including your name, organization, email address, and selected course, by sending an email to info@aztechtraining.com
- Phone: Reach out to us directly at +971 4 427 5400 or +971 4 427 5407, and our team will guide you through the registration process.
Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.
Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.
Yes, we offer tailored corporate training solutions to meet your organization's specific needs. Please contact us at info@aztechtraining.com or call +971 4 427 5400 for more information.
